The BMS mount holes were drilled and revet-nuts inserted. A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. VW Tesla Kombi - Electric Conversion EV Project - Part 2 Applications: Engines: Ecotec, Chevy LS, Subaru, Toyota, VW, Honda The spare tire wouldn't fit. It is time to get registration, license plates, and registration! We've been doing some testing on the plumbed rear box of 5 modules and have learned that an upgraded pump will likely be needed. Electric Car Conversion Kit (for beginners) - Electric Cars are for Girls speedometer is stock, the fuel gauge will display correct State Of Charge (SOC). Today was the first test drive. For $17,000, enthusiasts can choose from a variety of first-generation Transporter bodies ranging from 1955 to 1967. In early February 2016, we had a visit from Matt, our mechanic. There is a bit more testing to confirm all battery protection is functioning as expected. Disappointing, but a part of the journey. VW Bugs have been a popular platform for conversion to electric for decades. Skilled Craftsmen. Then wire brushed and sanded the rust off. The average cost of conversion is $30,000-$34,000 and takes about three months. I always find important decisions like this are best decided over a local Yorkshire pint! Otherwise the same external dimensions. So the decision was made to find a van! The stock yellow "Generator Light"becomes a system "Power Limit" warning light". The price of a Bharat Electric Car Conversion Kit in India is Approx. All of its connectors extend to the drivers' side for easy access. We must replace the stock PCB (green) with a reliable connection method. Complete Bay Window alternator conversion kits, voltage regulators, Volkswagen campervan split charge relays (for big stereo systems and other high-drain electrical accessories) and . If youd like a more in-depth explanation you can check out my other article: Converting Your Car To Electric. Even specifically VW camper vans have a huge industry built around keeping them on the road. This left us with the perfect T2. In 2020, (Dr) Gilly Lacey is a Senior Lecturer in Electrical Engineering at Teeside University. The crate motor produces a claimed 450 kW, or 550 hp. All fasteners are threaded rivet-nuts. vw electric conversion kit for sale | eBay PTC (electric) heater, Operated by stock heater controls, With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. eClassics also offers conversions of VW T2 and T3 vans. This article was created to allow the customer to follow the high-level build activity. A lot of time went into exploring how to add a simple and reliable electric heat source while also being able to plumb the air to the existing vents. Sourcing duct hoses of the proper size and adapting at couplers where needed was the challenge. Our dirt-cheap homemade electric Volkswagen runs! Opening Tesla battery pack to remove modules. More high current cables were routed, crimped, and installed by Chris. gave me an idea. This way, the fasteners can be removed from this side without having to remove the battery pack on the other side of this wall.On the right, the two 6-fuse low voltage (12V) fuse blocks and 3 diode-equipped cube relays for the rear of the car are mounted on the door of the high voltage box. I dropped it off at the tire store to return the tire and have it replaced. If that is feasible, we reviewavailable motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. But this stage is not drive testing, yet. Hi, Shane! This is the final part of the series on his first conversion. The Parallel Configuration of the BMS units is set up and operational. VW Type 2 electric fuel pump conversion kits, high pressure Bosch fuel injection pumps and high performance rotary fuel pumps and fuel . It is very stabilized once in place, and it is not relying on the solder bridges for mechanical strength. We're now routing wires from front to rear for 12V power, CAN1, and CAN2 communications, plus BMS and charger signal wires. 235 Mile Range Electric Camper Van from Yorkshire It is resting (almost) in place, awaiting a few holes for mounting. 599 subscribers Part 2 in a series showing you everything involved with converting a Volkswagen Kombi T2 Bay window bus to 100% electric Tesla power. An idea explored fora heater mounting and controls isto mount it in a console (yet-to-be-purchased) as seen above. 10 cm more height in the foot area compared to conventional sleeping roofs. Alas, it seems that may not be the case the era of the Beetle still has time to ride out and the funky little car has made yet another grand comeback! However, you need to keep in mind that these larger engines will almost certainly require a major rebuild of your transaxle too. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. Sorry, we have detected unusual traffic from your network. Thank you! Contact us on 01384 671520. Then they popped in their electric components. Intelligent Living and its content is protected by international copyright law. ), BidenHarris Administration Announces $74 Million to Advance Enhanced Geothermal Systems, In 2021, 20% Of Electricity In The US Was Generated From Renewable Sources, Stellantis Takes On Two Partners To Reduce EV Production Emissions, Redwood Materials Shares Lessons Learned After One Year Of Operation. Lite-Steer - Retro-fit power steering for VW Campervans and other Nov 21, 2019. The classic split-screen camper has carried the image of the hippy vibe for over 60 years and its still going strong. It's also quick, and fun to drive. You can find some for around $10-$15k in good working shape. The wiring harnesses and connections were completed, trained into position and where needed, protected with convoluted tubing. Universal Electric Vehicle EV Conversion Kit. Subscribe below to receive occasional promotions and updates. The center image shows the radiatorsand fans mounted, with the throttle pot box in the upper left. The BMS harness has been wired to use these sensors so that itwill report what is likely to be the warmest cell temperatures. Racing is the soul of the auto industry. I heard stories of AA vans parking outside VW shows to save them making a long journey for a call out. The testerpictured checks for proper pin-out and voltages at all connections. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. The company converts cars for around Rs 2,40,000 and Rs 5,70,000. INSTALLATION INCLUDES: Conversion Parts & Labor Stainless Steel Header Stainless Steel Exhaust Radiator and fans Small Car Aluminum Oil Pan New Engine Matched Clutch, Pressure Plate & Release Bearing Aluminum Bellhousing (for manuals) Powder Coated Engine Mount New Rubber Engine Mounts Heavy-Duty Stainless Muffler Supports & Clamps All this to say it was more difficult to accommodate the P100D coolant line routes than expected. I cannot guarantee any of the prices or products listed below. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week. (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. So we decided to bite the bullet and go all electric with van number 1. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. Based in Ghaziabad, Rexnamo Electro offers retrofitted electric cars and conversion kits for the last ten years. VW Bay Window Power steering conversion kit Camper late early Bus Type The 12V heater fan wiring harness was completed, secured, and tested by operating the 3-speed switch on the dash. 5 Lakhs. city car, including the single-speed gearbox. A Volkswagen T2 Camper Van's Electric Conversion Part 6 Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. Like many, it was a dream of ownership but the concern for issues also kept my cash in my wallet. The owner is currently rebuilding the flat-six with an 964 intermediate shaft and GT3 . With the removal of the rear-mounted petrol engine, theres the bonus of a usable amount of boot space. The left-most orange cable is from the front battery pack area. With a growing interest among enthusiasts manufacturers are slowly beginning to create turn key solutions for electric vehicle conversions. Some dashboard fasteners will not be easily accessible once the front battery box is installed. Universal Electric Power Window Lift Roll Up Regulator Conversion Kit 2 Electric Windows Motors 2 Switches 3 Harness for 2 Door Pickup SUV Truck Van Car,Electric Window Lift Kit. You can find one of these from $10-15k., The SW20 MR2 is an awesome JDM candidate for an ev conversion. We have . All the best ideas do, in my opinion. He visited eDub HQ and fitted the new motor and controller. "We can convert a Beetle in less than a month," he says. Many people ask us how much Indie cost to build. Copyright 2023 EV West Privacy Notice |Conditions of Use. The delays to research and test options are sometimes disappointing but must be done. All the components that are mounted to the box are wired. To use all 10, we'll run two strings of 5 modules this way, in parallel. VW Bugs have been a popular platform for conversion to electric for decades. Tesla Model S Lithium Ion Battery 18650 EV Module - 22.8 Volt, 5.3 kWh, Curtis Handheld AC Motor OEM Level Programmer 1313-4401, J1772 Inlet Mounting Plate for Charging Receptacle, J1772 32A Receptacle (Socket Only) Ver. The lower right image shows it repaired and plugged into the slave BMS PCB on the module. The driving range of one full charge is about 124 miles. Our mechanic was based in a small village near Whitby and found a VW specialist in Sunderland, a few miles north. The motor, controller/inverter, and wiring harness arrived and we've installed the shaft coupler and the trans adapter plate. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. Installed by our technicians at eDub HQ in North Yorkshire, UK. Our focus then shifted to the front in preparation for receiving that battery pack. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. The AC electric car conversion kit costs about a thousand dollars more than the DC, so not a lot of difference there. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. Your submission has been received! With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. The power delivery is about 173 pounds of instant torque, and its top speed is 100 mph, definitely fun to drive. Another spot nearby was beginning to tear also, so it received the same treatment. This image shows the motor controller/inverter in position. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. We originally looked for a camper van business for sale. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. VW Type 2 Bay Window Electrical Parts | Heritage Parts Centre UK . VW T2 Conversions - Campervan That kind of momentum cant just come to a sudden halt. Driving down the A1 with my mum in the drivers seat and my wife in the back. Front box in place. The lightened flywheel was even further lightened because I couldn't resist cutting off the ring gear since a starter motor will never be used to crank it over. The stock red "Oil light" becomes a system "Fault light". Advertise with CleanTechnica to get your company in front of millions of monthly readers. Find the right tires for your conversion here! We have also seen support become more available and parts easier to source. You've come to the heart of the question, really. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. Weddle Industries stocks a wide variety of adapter kits to fit many common engine/transaxle combinations using VW and LS bolt patterns. A memory of something that creeps up on you and gives you chills? The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. Type 2 Bus Conversions - Smallcar Grumpy's Metal is proudly a US based automotive parts manufacturer, making parts for the classic VW bug and bus. Complete Kits - EV Europe The box can be removed by the interior restoration folks, but it would be better to address these issuesnow. The affected area was cleaned with isopropyl and sealed with Conformal Coat. Thank you for joining us on this ride. We have all the hose, connectors and manifold plumbing sizes figured out. We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box. Copyright 2023 CleanTechnica. That went together as planned. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. The white connection mates to the new BMS cell temperature harness. Another type of electric vehicle conversion uses an electric crate motor. The 356 is a special Porshce. Completely controlled by wire, the charger was mounted in the old fuel compartment space. This series is the result of conversations with Kit Lacey about his entrepreneurship in converting classic cars to electric propulsion. Similarly, this box has coolant lines routed through another steel tube from the box on the right side, not visible in this image. They have twice the connections and odd-sized fittings as compared to the more common Tesla S modules. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. Can you see it? It will be trimmed to length when the rear battery box (and its cable) is installed. Early or late was no issue to us. We modified the 3D print port sizes to make use of stock VW hose sizes and repositioned the ports to clear the battery box and other obstacles. Because of this experience, were trying really hard to systemise the conversion process, making conversions much more affordable and attainable. I recently bought TESLA battery modules from a Tesla P100D. Thankfully one tube was supplied with the car that we could use to verify dimensions. Maybe this is what caught my interest as a conversion. We were back on track and we werent giving up! An EV Conversion seems like a simple enough task . There were no system errors, no hiccups, no worries. The coolant lines sweep down around the side and underneath the battery box to twoaluminumblock manifolds. And the company sells a ready-to-fit . This series is the result, in Kit Laceys own words. In a Tesla, these boards monitor and balance the module as coordinated by the main Tesla BMS. It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. The center console remains a valid option to put around what we've done if it remains appealing. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. And thecircuit to adapt the Master BMS power limit signal to the dash light is in and tested. Keep an eye out for more articles coming your way from eDub, including coverage of our Porsche 911 conversion, our Golf Mk2, and our BMW 700. The whole plan for eDubs came together very quickly in my mind from the logo, to the style, to the interior, it all had to be perfect. These have more cells in each of the same-sized modules.